仓库运营水平评测

*1.
配送中心名称：
*2.
库外情况
无表现较差良好优秀不适用
1.对道路进行人车分离Separate routes for trucks and pedestrians
2.员工车辆停放远离仓库出口的区域Staff cars parked away from warehouse exits
3.无关人员被禁止进入仓库吗Is there disabled access into the building?
4.库区栅栏状态良好Perimeter fencing in good order
5.安全门/安全栅栏状态良好Security gates/barriers in good working order
6.场外地面平整完好External ground in good condition
7.库外照明灯具是否足够并可正常使用Exterior lighting is sufficient and in good order
8.搬运设备用的燃气及油品存放在安全且受保护的区域LPG Gas and diesel for MHE kept in suitably safe and secure area
9.破损托盘和待维修设备存放在远离主建筑的安全区域吗Are broken pallets and defective equipment stored safely and away from the main building?
10.叉车速度受限Vehicle speeds are controlled
11.有足够的空间供搬运车辆停靠吗？Is there sufficient space for goods vehicle parking?
12.有足够的空间供所有类型车辆转弯吗Sufficient turning space for all types of vehicles
*3.
库内情况
无较差良好优秀不适用
1. 有出入库安检措施Personnel Security checks on entry and exit
2. 所有出口处于安全状态All exits are secure
3. 访客登记表和考勤簿完备可查Visitors and attendance books available for inspection and accurate
4. 对访客进行安全指引培训Visitors are given safety briefing/instructions
5. 访客有人员全程陪同Visitors are escorted at all times
6. 有无障碍通道（残疾人专用通道）吗Is there disabled access into the warehouse?
7. 防盗警报系统已安装并进行定期维护Intruder alarm systems installed and inspected regularly
8. 有足够的存货防护措施防止偷盗发生Stock adequately protected from theft and pilferage
9. 仓库建筑（包含房顶）能够防风防雨吗?Is the building, including the roof, wind- and watertight?
无较差良好优秀不适用
10. 库内地面干燥整洁吗？Is the floor surface in good condition (clean and dry)?
11. 库内地面承重符合点载荷需求吗Is the floor capable of taking the weight of the storage medium and load in terms of point loading?
12. 有足够的通道门满足吞吐量需求Sufficient doors for volume of traffic entering and leaving the warehouse
13. 仓库干净整洁Warehouse is clean and tidy
14. 库内张贴有清扫安排计划表Documented cleaning schedule in place
15. 有适当的防治虫鼠措施Adequate pest control in place
16. 有区域清洁责任制Teams given responsibility for cleanliness of own areas
17. 出口处灯光明亮，标示清楚，无障碍物Exits clearly lit, marked and obstruction free
18. 有足够的安全出口Adequate number of personnel exit doors
19. 消防通道，防火门有明显的标志Fire escapes, fire doors clearly marked
无较差良好优秀不适用
20. 有足够的防火逃生门吗?Are there sufficient fire doors?
21. 所有的防火逃生门通畅吗？Are fire doors obstruction free?
22. 消防系统配置是否完备，如喷淋Fire protection system in place, eg sprinklers
23. 消防报警装置每周进行测试Fire alarms are tested weekly
24. 定期进行消防演习Fire alarm drills are carried out periodically
25. 灭火器和水龙带有明显标志Fire extinguishers and water hoses clearly marked
26. 逃生路线标示清楚且通畅无阻Escape routes clearly marked and obstruction free
27. 门窗装置的是安全玻璃Doors and windows are fitted with safety glass
28. 货架端头与外墙留有足够的空间Sufficient space between rack ends and external walls
29. 禁烟标示清晰醒目No smoking signs clearly visible
无较差良好优秀不适用
30. 安全设备定期检查、校验和维护Safety equipment regularly inspected, checked and maintained
31. 急救箱有提供并配置齐全First aid boxes provided and fully stocked
32. 眼睛冲洗设施方便使用Eye wash facilities available
33. 有训练有素的急救员Named and suitably trained first aiders
34. 至少每50人配备1位急救员At least one first aider per 50 staff
35. 每个区域有充足的照明亮度Lighting is sufficient in each section
36. 有充足的自然采光Sufficient natural light available
37. 使用环保节能照明Eco lighting used
38. 未使用的区域关闭照明电源Lights are switched off when area not in use
39. 天窗和房顶照明定期清洁Clerestory windows and roof lights cleaned regularly
无较差良好优秀不适用
40. 有足够的应急照明灯吗Is there sufficient emergency lighting
41. 在有危险区域提供员工避难所provided in areas where staff are at risk?
42. 空气质量符合健康要求吗Is the air quality acceptable?
43. 通风不良的危险地区（被探测到）是否有可听见的警报?Is there an audible alarm to detect unsafe areas with poor ventilation?
44. 噪音水平是否处于健康范围内？Is the noise at an acceptable level?
45. 温度是否有利于作业?Is the temperature conducive to working?
46. 有足够多并方便观察的温度计吗Are there sufficient, visible thermometers?
47. 电池充电区域标识是否完备，并且干净整洁?Are battery-charging areas marked adequately and clear of obstruction?
48. 叉车充电区域处于通风良好、无风险状态Trucks recharged in a well-ventilated and risk-free area
49. 电池充电区是否有合适的安全信息标牌?Is there suitable safety information signage at the battery-charge area?
无较差良好优秀不适用
50. 工具和包装材料是否存放在指定区域?Are tools and packing materials stored in their designated areas?
51. 是否定期检查货架状况并形成报告Racking condition is checked regularly and reported
52. 有独立的第三方定期检测货架Racking is independently inspected regularly
53. 货架上有破损或压坏的托盘吗?Are there any broken or collapsing pallets in the racking?
54. 货架上未完全放进的突出的托盘吗?Are there any overhanging pallets in the racks?
55. 在货架端头上是否有承重能力标识Weight capacity visible on the end of the racks
56. 在每个通道头都放置垃圾箱Waste receptacles at the end of each aisle
57. 货架是有护脚吗？Are racking legs protected?
58. 通道有足够的宽度供搬运设备使用Aisles are sufficiently wide for MHE
59. 通道畅通无阻Aisles are obstruction free
无较差良好优秀不适用
60. 楼梯上有扶手和护栏吗?Are there handrails and guards on stairways?
61. 办公区、用餐区、休息区是否干净整齐Are office areas, canteens and rest areas clean and tidy?
62. 是否为所有员工提供洗涤设施Washing facilities available for all staff
63. 办公室是否光线充足，家具齐全，空间宽敞Offices well lit, adequately furnished and well spaced
64. 有供应饮用水及标示Drinking water available and signposted
65. 提供合适大小的就餐区（食品消费区）Suitable areas provided for food consumption
66. 是否有提供工作服更衣室Accommodation for work clothing made available
67. Is every workstation arranged in a suitable manner for staff to work at? 为员工提供安排舒适的工作站？
68. Is 5S (see page 46)utilized within the warehouse? 仓库里开展5S吗？
69. 为高价值商品提供保安措施的贵品区吗？Are sufficient security measures in place for high value items?
70. 为危险物品提供足够的安全措施?Are sufficient safety measures in place for hazardous items?
71. 所有电器是否通过测试(符合国家标准) (UK PAT test) All electrical items tested
72. 有仓储管理系统吗？Is there a Warehouse Management System in place?
73. WMS是否适合当前运营需要Is the system adequate for the current operation?
74. 所有数据是否每天异地备份？Are data backups taken daily and stored off-site?
75. ？Are Display Equipment Regulations adhered to? 显示设备是否按规定显示内容？
*4.
设备
无较差良好优秀不适用
1.叉车驾驶员是否有驾照？Staff have correct licence for type of truck operated
2.搬运设备操作人员是否培训过？Responsible staff trained to operate MHE
3.安全培训是否一直保持更新Record of safety training kept up to date
4.搬运设备是否胜任任务要求MHE is appropriate for the tasks
5.搬运设备是否定期保养MHE is serviced regularly
6.有一张展示所有搬运设备的保养图表A service chart is visible for all MHE
7.设备保养维修记录是否有持续更新Service and repair records are kept up to date
8.设备预防性日检、周检、月检是否执行并持续记录？Pre-operational daily, weekly and monthly checks are carried out on the equipment and recorded
9."对举升设备是否每六个月进行一次健康评估？"Inspections carried out on lifting equipment every six months
10.所有的设备故障是否立马报告All defects reported to the employer immediately
11.安全工作负荷界限是否明确标示Safe working load limits clearly marked
12.叉车倒车和转弯时是否有警铃声Audible signals used when trucks reversing and turning corners
13.叉车是否以安全速度行驶？Do forklifts travel at safe speeds?
14.设备不使用时是否停放在指定区域，钥匙是否取下，叉子是否放下?Is equipment parked in designated areas when not in use, keys removed and forks lowered?
*5.
入库环节
无较差良好优秀不适用
1. 可用的入库流程手册Inbound processes manual available
2. 可用的送货预约系统Vehicle booking-in system utilized
3. 送货车辆入场计划Scheduling of vehicle arrivals
4. 收货预通知Pre-notification of goods to be received
5. 卸货车辆有固定措施（锲型木块）Vehicle immobilized during unloading
6. 月台上（张贴）有司机送货指引Delivery drivers given instructions on what to do whilst on site
7. 多语言送货指引Drivers’ instructions in multiple languages
8. 提供入库商品搬运指引Instructions for inbound goods handling provided
9. 月台上清洁无物料、障碍等杂物Is the dock area clear of stored materials and obstructions?
无较差良好优秀不适用
10. 有充足可用的空托盘Sufficient stock of empty pallets available
11. 有足够的空间存放空托盘Sufficient space for empty pallet storage
12. 商品检验区空间充足Sufficient space to lay out goods for checking
13. 记录收货托盘数Recording of number of pallets received
14. 有托盘交换系统Pallet exchange system in place
15. 产品质量及状态检验Product quantity and condition check
16. 供应商异常表现记录文档，如错误文件、数量差异、产品差异、质量、包装问题、托盘层数及码放数、超托盘码放Log of supplier non-conformance kept, eg incorrect paperwork, quantities, products,condition of goods, condition of packaging , TiHi met, pallet overhang.
17. 足够多的搬运设备Sufficient handling equipment provided
18. 记录卸货时间（从月台到库存）Recording of unloading times (dock to stock time)
19. 不合规货品是否有隔离区Quarantine area for non-compliance
20. 具备质检区Quality control area provided
21. 快速处理掉所有不合格品All non-conforming stock dealt with quickly
22. 退货及时处理完吗？Are returned items dealt with immediately?
*6.
上架存储
无较差良好优秀不适用
1. 系统指导上架System/management directed put-away
2. 正确执行先进先出FIFO stock rotation is followed correctly
3. 最佳有效期管理Best-before-date stock is managed
4. 利用ABC方法优化产品存放ABC analysis (see page 80) used for product location
5. 库位编码是否清晰Location IDs are marked clearly
6. 帐实相符（货位、数量）Accurate recording of stock location
7. 是否进行任务交叉/双程循环（比如叉一个托盘入就拉一个托盘出)Task-interleaving/dual cycling undertaken – One pallet in, one pallet out)
8. 是否进行有效的储位优化Is slotting used effectively (see page 85)?
9. 使用随机存储策略Random location system used
10. 是否按ABC分析结果在库位间调整库存Stock transferred between locations based on ABC analysis
15. Product tracking in place
16. Are damaged items promptly identified and dealt with appropriately?
17. Items do not overhang pallets
*7.
库存控制
无较差良好优秀不适用
1. 是否坚持做到先进先出FIFO rotation is adhered to？
2. 所有货品是否存放在正确的库位Are items stored in the correct location?？
3. 高货值商品放在安全的贵货区存储Are high-value goods stored securely?？
4. 危化品的存储是否符合要求Are hazardous items stored under the correct conditions?？
5. 长期不动货品要定期查看，如FISH（在最初的位置）Are non-moving items regularly reviewed, eg FISH (first in still here)?
6. 一直在做循环盘点Perpetual inventory counting takes place？
7. 有盘点准确率考核Stock counting accuracy is measured？
8. 采用盲盘的盘点方式Stock counts use the ‘blind’ count method (quantity not revealed to counter)？
9. 彻底调查错误Errors are investigated thoroughly？
*8.
拣货
无较差良好优秀不适用
1. 拣货路线规划的终点靠近发货区Forward pick areas are close to despatch
2. 拣货库位能及时补货到位Pick locations are replenished efficiently
3. 不在拣货时补货Replenishment does not take place during picking
4. 拣货库位上的库存足够一个班次作业Sufficient stock held in each location for each shift
5. 销售关联商品货位排列相邻Items that sell together are located next to each other
6. （外包装）近似商品分开存放Very similar items are separated
7. 快流商品放在最容易拣取的地方Fast-moving items are in the most accessible locations
8. 货位是否根据产品的尺寸和重量来安排的Stock is arranged with consideration to product size and weight
9. 快流商品放在黄金拣货面库位Fast-moving items are on middle shelves
10. 拣货任务按最优路线组织The pick list provides an efficient pick path
11. 重货先拣Heavier items are picked first
12. 拣选提示清晰明了Pick instructions are clear and concise
13. 提供足够的扫描或语音拣货设备Sufficient scanners/voice units available for the team
14. ？是否从货物上层开始拣货（金字塔）Pyramid picking is evident
15. 有拣货准确率的标准且处于可控状态Pick accuracy is measured and monitored
*9.
发货
无较差良好优秀不适用
1. 有计划的发运Departure times are planned
2. 有足够的发货暂存区Sufficient space to lay out despatches
3. （发运）商品打包的牢固可靠Products are packed securely and safely
4. 装载优化Load optimization is apparent
5. 通过规范商品包装来降低运输成本Products are packed to minimize transport costs
6. 记录出库托盘信息Outbound pallets are recorded
*10.
仓库绩效管理
无较差良好优秀不适用
1.统计仓库绩效数据吗Is performance measured?
2.有一套绩效评估标准吗？Is there a suite of relevant performance measures?
3.绩效考核向所有员工公开，并在库内张贴公告吗？Are performance measures shared with staff and visible in the warehouse?
4.衡量员工工作效率吗Is staff productivity measured?
5.工作效率数据分享给员工吗Is productivity data shared with staff?
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